Hydraulic Scrap Metal Shear

Hydraulic Scrap Metal Shear

The Gantry Shear machine adopts an integrated process of pre clamping and vertical shearing. The side pressure oil cylinder synchronously locks the material to prevent offset, splashing, and waste rebound. The single shearing pass rate is 100%. The high flow hydraulic circuit is paired with an accumulator for fast return, which increases the circulation speed by 20% compared to traditional models.
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Description

Jiangyin Hangli Technology Co., Ltd. is one of the leading manufacturers and suppliers of hydraulic scrap metal shear in China. We offer the best custom service and OEM service for global clients. Please feel free to buy high quality hydraulic scrap metal shear at low price from our factory. Welcome to contact us for pricelist.

 

The Gantry Shear Whole machine structure: thickened steel plate welding+annealing to relieve stress, four column guidance+upper crossbeam load-bearing, MTBF fault free operation ≥ 8000 hours

The Gantry Shear machine adopts an integrated process of pre clamping and vertical shearing. The side pressure oil cylinder synchronously locks the material to prevent offset, splashing, and waste rebound. The single shearing pass rate is 100%. The high flow hydraulic circuit is paired with an accumulator for fast return, which increases the circulation speed by 20% compared to traditional models. The hourly processing capacity can reach up to 30 tons, and a single device can replace a 5-8 person manual cutting team, significantly reducing labor costs. The wide body material bin is adapted to excavator/crane automatic feeding, forming a fully automated feeding clamping shearing discharging process, suitable for 24-hour

 

Technical Parameters of Gantry Shear

 

Model

Max shear force (ton)

Container size (mm)

Cutting width (mm)

Production (T/h)

Cutting frequency (t/min)

Main motor power (KW)

MC-500

500

6000×1600×650

1600

8-12

3

2×45

MC-630

630

8000×1600×900

1600

10-15

2.9

3×45

MC-800

800

8000×2000×900

2000

15-20

2.4

4×45

MC-1000

1000

8000×2000×1000

2000

20-25

2.6

5×45

MC-1250

1250

8000×2500×1200

2500

25-30

2.6

5×45

MC-1600

1600

8000×2500×1200

2500

28-35

2.4

6×55

Continuous industrial production, quickly releasing production capacity, shortening order delivery cycle, and reducing investment payback period by 20% -30% compared to the industry average. 

The Gantry Shear Blade cost

Four sided usable blades+easy to replace design, no need for overall replacement, reducing blade loss by 40% per ton of material

The Gantry Shear Hydraulic system

Independent cooling filter+high-pressure sealing components, oil replacement cycle extended to 1000 hours, reducing oil leakage and shutdown risks

Lubrication system

Fully automatic centralized lubrication, automatic oil supply upon startup, eliminating manual maintenance and reducing maintenance time

The Heavy duty gantry shear machine Energy consumption optimization

The servo variable pump supplies oil as needed, resulting in a significant decrease in no-load energy consumption. The electricity consumption per ton of steel is 15% lower than the industry average

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Technical Specifications of the MC-800 Gantry Shear Machine

 

Serial number

Reference nouns and content

Note

1

Shear cylinder

Model

YG450/320

Quantity

2 pieces

800 tons

Public Praise for Push

4000kNx2

Journey

1035mm

2

Material pressing cylinder

Model

YG220/160

Quantity

2 pieces

190 tons

Public Praise for Push

950kNx2

Journey

1200mm

3

One feeding oil cylinder

Model

YG160/120

Quantity

2 pieces

40 tons

Public Praise for Push

200kNx2

Journey

4410mm

4

Two pushing oil cylinders

Model

YG160/120

Quantity

2 pieces

40 tons

Public Praise for Push

200kNx2

Journey

3570mm

5

Hydraulic system operating pressure

≤ 26MPa (feeding system pressure 10 MPa).

 

6

Blade length

2000mm

 

7

Cut the minimum opening

550mm

 

8

Maximum opening for blanking

1200mm

 

9

Workbench height

1100mm

 

10

Shear angle

12°

 

11

Shear range (unit: mm)

Round steel φ110, square steel 100x100, steel plate 80x500

 

12

No-load single cycle time

2.5~3.5 times per minute

 

13

Operating methods

Manual and automatic control, remote control

 

14

Material Box Specifications (Length*Width*Height)

8000x1900x1200mm

Hydraulic cylinder pushing

15

Power specifications

380V 50Hz

 

16

Total equipment power

185.345kW

 

17

Fuel tank capacity

6000L (with patented air cooling, power 0.145kW)

26 barrels

18

Land area

17000x7000mm

 

19

Cooler

Model

BRO.25-30

Heat exchange area

30m²

Plate style

20

Cooling tower

Model

LJR-50L

Achievements

1.5kW

 

21

Circulating water pump

Model

IRG65-125A

Achievements

2.2kW

 

Flow

29m³/hr

Speed

2900r/min

22

Circulating oil pump

Model

YG50-125

Achievements

1.5kW

 

Flow

16.3m³/hr

Speed

2900r/min

23

Servo motor

Model

DLK-180

Quantity

1 unit

Double shaft output

Rated speed

0~2200r/min

Rated power

180kW

24

Hydraulic pump

Model

A4V250 series 250

Quantity

2 sets

High-speed pump

One of them is a twist

Nominal displacement

250+250ml/r

Rated pressure

35MPa

 

Production Equipment

Part Of Our Customers

Packaging And Delivery

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