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Metal chip press (also known as chip press, metal chip compactor, hydraulic chip press) is a specialized hydraulic equipment that compresses metal cutting waste such as steel chips, cast iron chips, copper chips, aluminum chips, etc. into high-density cylindrical cake blocks through high-pressure cold pressing technology without the need for any additives or heating.
The mechanical processing industry generates a large amount of fluffy metal debris every day, which is bulky, expensive to transport, and has a very high burn rate when directly put into the furnace for melting. The core value of the metal chip cake machine lies in:
- High density: The cake density can reach 5.5-6 tons/cubic meter, far exceeding loose scrap materials, and can directly replace cast pig iron, scrap steel, or aluminum ingots as smelting raw materials
- Volume reduction of up to 90%: significantly reducing storage and transportation costs
- Reduce burning loss and enhance recycling value: high-density cake blocks have a smaller oxidation area after being put into the furnace, and the smelting recovery rate is significantly improved
- Cutting fluid recycling: The fully enclosed design can recycle cutting fluid from metal chips, which is environmentally friendly and cost-effective
- No additives required: pure physical cold pressing molding, without changing the chemical composition of the metal
Principles of Horizontal Briquetting Machine Core Technology
The metal chip cake machine adopts a cyclic working mode of "pre pressure+main pressure+ejection". Taking the Y83L series aluminum chip cake machine as an example:
- Pre compression: The pre compression cylinder performs preliminary compression on loose debris and eliminates air
- Pushing material into the mold: The feeding cylinder pushes the pre pressed material into the mold cavity
- Main pressure forming: The main cylinder presses down under high pressure to compact the debris into cakes
- Top out: The auxiliary cylinder/bottom plate cylinder pushes the cake out of the mold
- Pushing cake and discharging: The auxiliary cylinder advances to push out the cake blocks and enter the next cycle
- Each cycle only takes a few seconds, resulting in high production efficiency.
Horizontal Briquetting Machine is Suitable for Metal Chip Types
- Cast iron shavings: can replace cast pig iron as raw material after pressing
- Steel chips: alloy steel, carbon steel cutting chips
- Copper shavings: purple copper, brass, bronze shavings
- Aluminum shavings: aluminum alloy profile shavings, aluminum shavings, aluminum foam
- Other metals: magnesium shavings, titanium shavings, molybdenum shavings, lead shavings, zinc shavings, etc
Hydraulic Briquetting Press(Vertical Type)
|
Model |
Master cylinder pressure (ton) |
Mold cavity size (L×W×H/mm) |
Bale size (mm) |
Production (T/H) |
Main motor power (KW) |
|
Y83-250 |
250 |
Ф120×180 |
Ф120×(50-70) |
0.6-0.8 |
22 |
|
Y83-315 |
315 |
Ф140×180 |
Ф140×(50-70) |
0.8-1.1 |
30 |
|
Y83-400 |
400 |
Ф160×300 |
Ф160×(70-100) |
1.3-1.6 |
37 |
|
Y83-500 |
500 |
Ф180×300 |
Ф180×(70-100) |
1.7-2.3 |
45 |
|
Y83-630 |
630 |
Ф200×400 |
Ф200×(100-140) |
2.8-3.5 |
2×37 |
Briquetting Machine for Non-Ferrous Metals
The Briquetting Machine for Non-Ferrous Metals is a hydraulic compaction solution designed to process loose metal chips, turnings, and machining scrap into compact, high-density briquettes. It is widely used for aluminum, copper, brass, bronze, and other recyclable non-ferrous metal scrap generated by machining plants, foundries, metal fabrication facilities, and recycling companies.
During metal processing, loose chips and turnings can occupy considerable storage space and are difficult to handle and transport efficiently. The hydraulic briquetting machine applies powerful and controlled compression to consolidate these loose materials into dense, uniform briquettes. This helps reduce the bulk volume of metal scrap while making it easier to collect, store, stack, handle, and transport.
For metal recycling operations, compact briquettes can also provide more convenient feedstock management for subsequent melting and recovery processes. The machine is particularly suitable for applications where large quantities of valuable non-ferrous metal chips are generated and efficient scrap management is required.
Key Applications
The machine can be used for aluminum chips, copper turnings, brass chips, bronze scrap, and other non-ferrous machining waste. Typical applications include CNC machining, automotive component manufacturing, aerospace parts processing, metal fabrication, foundries, recycling centers, and metal recovery facilities.
Efficient Hydraulic Compaction
With a robust hydraulic system and high-pressure compression, the equipment is designed to provide stable pressing performance and consistent briquette formation. Different pressing forces, briquette sizes, feeding configurations, and processing capacities can be selected according to the customer's material characteristics and production requirements.
Customized Non-Ferrous Metal Recycling Solutions
Jiangyin Hangli Technology Co., Ltd. provides customized hydraulic machinery solutions for different non-ferrous metal recycling applications. Based on the customer's material type, chip size, processing volume, briquette requirements, and available installation space, we can recommend a suitable briquetting machine configuration.
By converting loose non-ferrous metal scrap into compact briquettes, the equipment helps improve scrap storage efficiency, material handling, transportation, and resource recovery, providing a practical solution for modern metal processing and recycling operations.
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