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In response to customers' concerns about the stability and production efficiency of metal strapping equipment, modern hydraulic metal strapping machines have made the following key technological upgrades:
High Compression Ratio and Forming Quality of Metal Strapping Machine
Adopting three-way compression or dual main compression technology, the lateral pressure and main pressure work together to ensure uniform force distribution inside the package block and no hollow areas.
The packing density can usually reach 1.5-2.3 t/m ³ (depending on the material), effectively reducing transportation frequency and directly lowering the logistics cost per ton.
The contact surfaces of the material box and pressure head are lined with high wear-resistant alloy plates or subjected to high-frequency quenching treatment, with a hardness of HRC ≥ 55, significantly extending the replacement cycle of vulnerable parts and reducing unplanned downtime.
Intelligent control and operation cost reduction of metal strapping machine
Standard PLC programmable control system+touch screen/remote control operation, supporting manual, semi-automatic, and fully automatic mode switching.
The system monitors key parameters such as oil temperature, pressure, and current in real time, and has fault self diagnosis and automatic alarm functions, enabling operation and maintenance to shift from "post maintenance" to "preventive maintenance", significantly reducing operation and maintenance costs.
The hydraulic system adopts a plug-in valve group and accumulator circuit, which automatically unloads during the pressure holding and no-load stages, reducing the comprehensive energy consumption by 15% -20% compared to traditional systems.
Flexible Deployment and Customization of Metal Strapping Machines
No need for foot screws
The Hydraulic Steel Copper Aluminum Scrap Metal Baler equipment can operate stably under its own weight, and diesel engine power can be used in areas without power supply, making it extremely convenient to transfer.
There are various ways to release packages
Depending on the site and level of automation, multiple options are available, such as flipping packages, side pushing packages, forward pushing packages, or manual picking packages.
Non standard customization
The size of the material box, the specifications of the packaging blocks, and the shape of the feeding port can all be customized according to the material characteristics (such as long and loose materials), and even provide a whole line automation solution (loading+compression+packaging+palletizing).
Technical Specifications of the Y81K-630 Metal Baler
|
Serial number |
Reference nouns and content |
Note |
||||
|
1 |
Main pressure cylinder |
Model |
YG560/400 |
Quantity |
2 pieces |
630 tons x 2 |
|
Public Praise for Push |
6300kN |
Journey |
1220mm |
|||
|
2 |
Side-pressing cylinder |
Model |
YG400/280 |
Quantity |
2 pieces |
630 tons |
|
Public Praise for Push |
3150kNx2 |
Journey |
2970mm |
|||
|
3 |
Door cover oil tank |
Model |
YG260/180 |
Quantity |
2 pieces |
260 tons |
|
Public Praise for Push |
1300kNx2 |
Journey |
2210mm |
|||
|
4 |
Locking cylinder |
Model |
YG220/120 |
Quantity |
2 pieces |
180 tons |
|
Public Praise for Push |
900kNx2 |
Journey |
120mm |
|||
|
5 |
Hydraulic system operating pressure |
≤25MPa |
Rated at 28MPa |
|||
|
6 |
Specifications of the material box (compression chamber). |
3500x3000x1300mm |
Length x width x height |
|||
|
7 |
The cross-sectional size of the block x the shortest length |
(700x700)x600mm |
||||
|
8 |
Block density (steel) |
≤2300/m³ |
||||
|
9 |
Single no-load cycle time |
About 100 seconds |
||||
|
10 |
Operating methods |
Manual and automatic control, remote control |
||||
|
11 |
Production efficiency |
About 7-15 packs per hour |
||||
|
12 |
Methods of Dispute Resolution |
Mechanical Fault (Bag Loading) |
||||
|
13 |
Power specifications |
380V/3P 50Hz |
||||
|
14 |
Total equipment power |
185.35kW |
||||
|
15 |
Fuel tank capacity |
6000L (with patented air cooling, power 0.15kW) |
32 barrels |
|||
|
16 |
Land area |
11000x11000mm |
||||
|
17 |
Cooler |
Model |
BRO.25-30 |
Heat exchange area |
30m² |
Plate style |
|
18 |
Cooling tower |
Model |
LJR-50L |
Achievements |
1.5kW |
|
|
19 |
Circulating water pump |
Model |
IRG65-125A |
Achievements |
2.2kW |
|
|
Flow |
29m³/hr |
Speed |
2900r/min |
|||
|
20 |
Circulating oil pump |
Model |
YG50-125 |
Achievements |
1.5kW |
|
|
Flow |
16.3m³/hr |
Speed |
2900r/min |
|||
|
21 |
Motors |
Model |
YE3-280M-4 |
Quantity |
2 units |
|
|
Rated speed |
1480r/min |
Rated power |
90kW |
|||
|
22 |
Hydraulic pump |
Model |
A4V250 series 250 |
Quantity |
2 sets |
|
|
Nominal displacement |
250+250ml/r |
Rated pressure |
35MPa |
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